Soldering is the main fundamental step towards any electronic project. Your project is incomplete without soldering. It helps you to join components with the board and make connections between them. But it is crucial to have the right soldering machine and solder wire for perfectly soldering.
While electricians assume all solder wires are the same, this is far from being true. Although solder wire is a simple element, many people fuss about the type of solder that is perfect and the best pick from the choices available. There is a lead-free flux, an expensive option, and then there is a lead flux, a cheap option. So which one should you go for? To help you out, we have listed the best solder wires for you. Read along to get to know about the helpful tips while choosing the best solder wire for electronics. So, without any further ado, let us get started.
Buyer’s Guide
If you buy a solder wire, you might want to be thoughtful of its core, composition, and size. All of these traits are more crucial in the soldering process than you can imagine. Most of the time, people choose the wrong solder wire due to bad research or fail to consider the above-mentioned traits properly. And then they get stuck with inferior, hard to use stuff that comes with the complete solder kit. So, keep the following traits in mind before purchasing a solder wire.
Type of Solder Wire
There are different types of solder wire out there. You will come across various compositions, depending on the alloys used, of solder wires, which defines the type of solder wire. They are lead-free and lead-based solder wires. Both of these types have their benefits and disadvantages, so, depending on your needs, you can choose one.
Composition
The next point to consider is the composition of the solder wire. The solder wire with the perfect composition of alloys works best for repairing and making electronics projects. The most common composition is the 40% lead and 60% tin. It is quite easy to use, and it is cheap as well. As it has a low melting point, it can easily be used with low watt soldering irons.
A solder wire with 37% lead and 63% tin composition melts down even at a lower temperature than the earlier mentioned composition. It can allow you to wind up your DIY projects even faster as it more rapidly transforms from solid to liquid. Plus, it gets rid of the danger of melting peripheral metallic solids using a solder gun.
Diameter
The solder wires come in different sizes. The diameter of the wire depends on the application. 0.062-inch solder wire is best suited for multi-strand wires. On the other hand, 0.02-inch solder wire works best for all single strand soldering tasks. Wires also come in 0.032-inch size and are mostly used in student projects.
Flux
The composition of the flux also varies depending on the manufacturer. The most famous and used kind of core is rosin. This material is sourced from a pine tree and usually gives out smoke and a bad smell when it is soldered. Therefore, many users prefer to choose water-based or nonresin fluxes.
They are also differentiated based on conductivity ratings. Most commonly, the activity level varies from 1% to 3%. In most of the projects, the conductivity is not a noticeable problem.
Rosin lessens the number of metallic oxides and removes them from the soldering surfaces to improve the solder joint’s strength. But the drawback of rosin is that it is acidic and can cause current leakage if it is not completely removed from the solder joints after the soldering process. This electrical current leakage can cause your circuit board to short circuit or corrode.